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CONTA BLENDER

Conta Blending system has replaced completely the conventional blenders like ‘V’ shape / Double cone or Ribbon type. It is a latest cGMP concept with an emphasis on the dust free transfer of powders and granules at different stages from sizing / dispensing to compression / filing of Tablets or Capsules. In granulation room the dry granules enter to the IBC container for blending through a dust free connection and the same IBC container is loaded over to the blender for blending. The IBC bin locked in the resting frame in 15° then lifted by hydraulic system to upward for moving height after that the IBC bin rotates for blending. This same IBC container after blending raised over the tablet press for unloading in to the tablet press hoppers.

CONSTRUCTION AND OPERATION:
  • Design is cGMP – Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316/ 316L & non contact parts AISI 304.
  • IBC Bin Tumbler Blender for Ideal dry mixer for lubrication of granules and homogenization mixing and conveying of the material to further process.
  • Interchangeable different capacity IBC Bin can be used on same machine use for mixing.
  • This is a closed and contained system where by a single step transfer material from Container of the Conta blender is transferred to the tablet press hopper.
  • In granulation room the dry granules enter to the container for blending through a dust free connection and the same container is loaded over to the blender for blending
  • Totally dust free.
  • Also another advantage is adaptability of this system to handle more than one size of bunkers or containers so processing of different sizes of production batches in single equipment.
  • Enclosed rigid drive with reduction gear box and motor in the machine pillar structure.
  • Hydraulic power pack system for lifting of product bin for mixing.
  • A suitable reeling around the cage with one entry point for the bin on detachable trolley
  • The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
  • IBC Bin having discharge with butterfly valve and trolley for easy mobility.
  • Electric controls panel with cycle time.

Agitators available with different type of drives and speeds with direct motor and with gear drive as per process requirements. Agitators are suitable for mixing volumes 5 liters to 10,000 liters.

SALIENT FEATURES:
  • 0° stopping for easy docking and undocking of the bin.
  • A suitable fencing around the cage with an entry point for the bin on detachable trolley. Limit switch on entry door to prevent the accidental operation of the cage.
  • Flexibility of accepting variable bin sizes providing wide range of batch volumes.
  • cGMP construction with cladded polished S. S. sheets.
  • The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
  • Built-in Butterfly valve (150 mm dia) at the bottom suitable for discharge.
  • Suitable leak proof vent on top.
  • Highly effective for low volume active blending with as low as 1 % active.
  • Processing of different sizes of production batches in single equipment with scale up data.
Advantages:
  • Processing of different sizes of production in single equipment.
  • Dust free operation in solid dosage processing area.
  • No risk of defending on extended processing.
  • Containerized transfer of processed material avoiding manual scooping.
Optional Features :
  • Interchange able product container.
  • AC Frequency variable drive for product container.
  • PLC Controls with HMI touch screen,
  • Flame proof motor and Push Button station.
Safety Features :
  • Safety reeling with limit switch.
  • Overload protection and emergency stop.
Applications of CONTA-Blenders:

V-Blenders designs are most often used for the dry blending of free flowing solids. This blender is often used for pharmaceuticals, but the mixing action’s slight shear limits the blender’s use for some very soft powders or granules. V-Blenders are generally used for the following:

  • Pharmaceuticals
  • Food products
  • Milk powder
  • Coffee
  • Dry flavors
  • Ceramics Powders
  • Pigments
  • Pesticides and Herbicides
  • Plastic powders
  • Animal feeds
  • Spice blends
  • Fertilizers
  • Baby foods
  • Cosmetics
  • Polyethylene