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Double Cone Blender Manufacturer In Mumbai

Double blenders have been the workhorses for blending applications and are very common in the chemical, pharmaceutical, and food industries. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The effective volume for optimum homogeneity is between 35-70% of gross volume. The SLANT double cone design eliminates dead spots which occasionally occur in conventional double cone mixer.

CONSTRUCTION AND OPERATION:

The conical shape at both ends enables uniform mixing and easy discharge.All contact parts are made out of stainless 304 or 316 quality material, as required by customer.

Maximum care has been taken to ensure safe operation of the unit.Manual rotating facility with hand wheel for inching.The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model ) Two nos. of safety road will be provided at back side. ( One LH side & one RH side ) Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.One shaft with 04 nos. of fixed buffels with mirror polished provided inside the cone.Cone will be mirror polished from the inside & outside & structure will be matt polished.All moving parts covered with SS304 covers.

Safety guards made from SS304 pipes provided in front of the m/c with limit switch.Panel fabricated from SS304 material with facility of three phase indication, D.O.L. tarter, digital timer & Amp. Meter.

As per customer requirement machine will be provided with left side drive or with right side drive.The conical shape at both ends enables uniform mixing and easy discharge. All contact parts are made out of SS304/316(as per customer requirement) quality material. Maximum care has been taken to ensure safe operation of the unit.

Worm reduction gear use for speed reduction. Food grade rubber gasket will be used on both end of cone as well as in butterfly valve. Inside & outside of the cone will be polished to the mirror finished. General structure made out of SS304 and Polished to the matt / mirror finish (as required by you) in GMP Model. All safety guards & covers made out of SS304 in GMP Model. Hand wheel will be provided for manual tilting of cone.Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

SALIENT FEATURES:
  • Design is cGMP – Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316 & non contact parts AISI 304.
  • Double Cone shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.
  • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.
  • Enclosed rigid drive with reduction gear box and motor.
  • “A” type rigid structure of the machine with two sides resting of product container.
  • Product container having discharge with butterfly valve and man hole.
  • Charging hole with hinged lid with seal for charging and cleaning.
  • The product container rotates on sped 8 RPM.
  • Safety reeling provided for rotating area of product container.
  • Fixed baffles provided for lumps braking.
  • Electric controls panel with cycle time.
Safety Features :
  • Safety reeling with limit switch.
  • Overload protection and emergency stop.
Optional Features :
  • Charging Option:
    • 1. Loading & Unloading by Product container with Jacking trolley.
    • 2. Vacuum conveying system.
    • 3. Bin loading by hydraulic hoist.
  • Rotary Intensifier with AC variable drive.
  • AC Frequency variable drive for product container.
  • PLC Controls with HMI touch screen,
  • Flame proof motor and Push Button station.
  • Inline milling and loading with vacuum transfer systems.
Applications of Double Blenders:

Double Cone blenders can be designed to operate in both batch and continuous modes. Batch type blenders can be built up to capacities of 50 m3. The following are the applications of the Blender:

  • Blending large volumes of dry solids.
  • Mixing of bulk drugs, chemicals, and cosmetic powders.
  • Dry Blending of capsule formulations.
  • Coating solid particles with small amounts of liquids to produce formulations.

Materials commonly blended in the ribbon blender are as follows:

  • Pesticides and herbicides
  • Animal feeds
  • Pet foods
  • Pharmaceuticals
  • Fertilizers
  • Plastic powders
  • Chemicals
  • Spice blends
  • Dietary supplements
  • Dried food products