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Liquid Syrup Manufacturing Plant

Liquid Syrup Manufacturing Process
Application & Process :

SHASVATH has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning sterile injectable solution, dispersions, ophthalmic products, syrup and suppositories.

Operation:

The feed container moving on conveyor belt are fed into star wheel, bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the body and the neck of the container are positioned below the rotating head. Where the sealing head is performing perfect operation of threading & sealing.

Preparation Vessels & Tank :
  • Extremely hygienic processing.
  • Least manual handling.
  • Design compliance with cGMP
  • Capacity up to 5,000 Liter.
  • Product Contact AISI 316L
  • Atmospheric, Vacuum or Pressure Operation.
  • Jacket for heating & cooling.
  • Vessel Inside Pressure (-1 /+3 Bar)
  • Heating Jacket Pressure (-1 /+6 bar)
  • Heating by steam or hot water circulation.
  • Thermal Insulated.
  • Mechanicals or Electro polishing of internal surface.
  • Welded, flanged or hinged type cover
  • Integrated Cleaning in Place-CIP.
  • Sterilizing In Place-SIP as an Option.
  • Portable execution on request.
  • Validation protocols & Instrumentation celebration.
Variable Speed Agitation :
  • Agitator can be top or bottom driven or magnetically driven.
  • Propeller type, Anchor type provided with High speed disperser or rotor-stator homogenizer.
  • Single or double mechanical seal.
Fully automatic Liquid Syrup Manufacturing Plant consisting of :
  • Sugar Charging / Transfer System.
  • Sugar Melting Vessel with mixing stirrer.
  • Basket Filter & Transfer Pump.
  • Syrup Manufacturing Vessel with stirrer.
  • Inline Homogenizer.
  • Zero Hold up Filter press.
  • Storage Tank with stirrer.
  • Interconnecting pipeline.
  • Transfer Pumps.
  • Integrated automatic control panel.
  • Working Platform.
Turn Key Process Line :
  • For production, filtration, transfer and storage solution.
  • Pre reparation vessels.
  • Inline homogenizer.
  • Inter Connecting Pipe
  • Solid or sugar Charging System
  • Working Platform.
UNIQUE FEATURES OF THE FACILITY :
  • The liquid oral manufacturing plant is designed to be operated by one operator and one helper, saving on precious man-power costs.
  • Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel.
  • Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum.
  • Entry of all propeller agitators are from bottom through a specially designed cartridge mechanical seal with TC/TC seal face.
  • The advantage of the bottom propeller agitator over the conventional agitator is that there are no vibrations of shaft, no couplings in the drive assembly, leading to lower maintenance cost for liquid oral manufacturing plant.
  • Pipes, pipe fittings and valves are of SS 316, seamless, internally electropolished with DIN standard unions and silicon Gaskets.
  • Manhole of all the vessels are equipped with davit fitting and the cover of the manhole slides instead of being lifted.
Automation available, appropriate for the intended process function, including CIP and SIP :
  • Controls of all function by PLC Controls with HMI Touch screen.
  • Level controls by means of capacitance probe or electronic load cells.
  • Digital indication and controls of all process parameters for Process time, agitator speed, temperature, pressure & level.
CAPACITIES AVAILABLE :
500 Ltrs 1000 Ltrs 1500 Ltrs 2000 Ltrs 3000 Ltrs 5000 Ltrs