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OCTAGONAL BLENDER

GENERAL SPECIFICATION FOR OCTAGONAL BLENDER.

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing.

The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.

1 Shell Consist of SS polygon shaped body with rectangular central portion and top and bottom polygonal frustum. The shell is provided with a rectangular full side opening at top and with air tight cover.
2 Charging/Discharging  

    • The circular opening is provided with a SS butterfly valve and a conical adapter to facilitate clamping of the charging drum in the raised position with the help of a mechanical remotely operated arrangement. The arrangement of conical adapter and charging drum for charging/discharging forms a closed system to make the operated dust free leading to better GMP.

 

    • It the unit is provided without charging drum arrangement the butterfly valve can be replaced by a iris valve. Charging drum are of 100 litres capacity of 500 dia * 550 ht.

 

    • A rectangular opening is provided for cleaning and locating the baffle during change over.
3 Baffle One number adjustable and removable baffle fitted diagonally inside the shell for faster and efficient blending.
4 Drive Drive mechanism consists of suitable HP, 3phase 440V, 50 cycles 1440 RPM TEFC electric motor coupled with suitable gearbox and chain drive to give final RPM as required .
5 Mounting The driving shaft of the shell are mounted on suitable Plummer block and the entire assembly alone with drive is mounted on a robust MS ‘A’ shaped frame which is protected with SS covers.
6 Safety Arrangement SS pipe railing is provided with limit switch arrangement to prevent unit from starting when operator is working on the machine.
7 Control Panel Unit provided with suitable control panel with starter and push button to actuate the drive and for INCHING OPERATION. The circuit consist of MCCB in relay and contactor in series. Ample overload protection is provided by the MCCB and the relay wire coming out of the connection are numbered for easy recognition.
8 MOC All contact parts SS 304 construction and Non contact parts SS 304
9 Finish All joints argon Arc welded and all SS parts polished to suitable finish required of Pharmaceutical equipment and MS parts painted to smooth finish.
10 Discharge Height 850 mm or to your choice subject to your confirmation.
Options Available:
11 Unit with FLP motors and FLP push button station but with non FLP panel to be mounted outside FLP area unit with SS 316 contact parts unit GMP model i.e. non contact parts SS 304 or cladded/covered with SS 304 wherever possible, with SS drive covered and SS railing.
TECHNICAL DETAILS.
CAP IN KGS. CAP IN LTRS. GROSS VOLUME MOTOR GEAR BOX DISCHARGE VALVE OVERALL DIMENSIONS (L X W X H)
5 15 20 0.5 As per client requirement
25 50 75 0.5 As per client requirement
50 150 175 1 22 150 As per client requirement
100 300 375 1.5 22 150 2165 X 1535 X 2585
165 500 600 2 30 200 2250 X 1800 X 2700
200 600 725 2 30 200 2300 X 1800 X 2800
250 750 875 3 35 200 2300 X 1800 X 2800
265 800 950 3 35 200 2350 X 1000 X 2800
335 1000 1150 5 50 250 2700 X 2100 X 3050
400 1200 1300 5 40 250 2800 X 2270 X 3050
500 1500 1700 5 50 250 2850 X 2525 X 3120
650 2000 2200 7.5 50 300 2800 X 2800 X 3350
850 2500 2700 7.5 60 300 2800 X 2800 X 3450
950 2800 3500 10 60 300 2800 X 2900 X 3500
1200 3400 4000 10 60 300 2900 X 3000 X 3700