For Processing of Liquid & Semi-Solid Emulsions like, Ointment / Cream / Gels / Lotion / Shampoo / Toothpaste, as well as range of specialities within pharmaceutical, cosmetics, food & chemical Industry.
Capacity Per Batch – 25 Kgs / 50 Kgs / 100 Kgs / 150 Kgs / 200 Kgs / 250kgs / 300 Kgs / 500 Kgs / 1000 Kgs /1500 Kgs upto 2000 Kgs
Technical Specification :
Wax heating Vessel.
Water Melting Vessel.
Pumps -Bump Pump and metering pumps.
Integrated automatic control panel
Process Description :
All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction.
The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel.
Wax is melted in Wax melting vessel; Water is heated in water heating vessel.
Both wax and water are transferred into the manufacturing vessel automatically through vacuum.
In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel.
After the emulsion is formed active ingredients/colors etc are added and are thoroughly mixed and homogenized.
The same is transferred by bump pump into the storage vessel. From the storage vessel it is automatically transferred into the filling machine by means of metering pump.
Flow rate of metering pump can be set as per your tube filling machines speed and capacity.
Salient Features :
The Manufacturing Vessel is an Efficient Processing System which offers Consistent High Quality Products, Shorter Batch Cycles, Minimal Operation Cost, Easy and Efficient Cleaning, Low Space requirements, & Simple Operation.
All wetted Parts are of SS 316/316 L Quality Material. All Pipelines are seamless & internally Electro-Polished.
Complete Untouched Process.
The Manufacturing Vessel is Pressure and Vacuum Tight Mixing Vessel. All Material Transfer Done Under Vacuum.
Main Advantages :
To Avoid Hand Touch & Contamination.
Saving precious batch processing time.
Lower maintenance cost, as no moving components used.
The entire plant can be operated by one operator & one helper, thus saving on manpower costs.
Re-Circulation after Mixing Provided. Mixing and Dispersing Quality
Adjustable. Specially Designed Inline Filters Provided.
FLP System can be provided. (Optional)