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PLANETARY MIXER

Shashvath Planetary Mixer is ideal for mixing of wet / dry materials. It has a homogeneous mixing action. The planetary motion of the beater enables faster and better mixing of material at a considerably lesser time. Slow speed is used for dry mixing with less dust generation and faster speed for kneading operation during wet granulation portable mixing bowl with top mounted agitator has a dual advantage of material transfer and no risk of gland packing contamination.

CONSTRUCTION

The basis of mixing system of Planetary Mixer is a combination of planetary- rotating paddle agitator. 2 Nos. Anchor type agitator with cross baffles rotates in anti-clockwise direction with planetary motion in there axis. While paddle revolves in clockwise direction with planetary action, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The mixing blade and planetary action having dual speed. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately.

The Product container is castor wheel mounted for easy load and unload to the machine. The top mixing blade assembly is motorized up and down during container loading and unloading. The mixing container is jacketed for heating / cooling and completely enclosed. The product container can be designed to operate under vacuum; mixing can then be performed without entrainment of air. Top lid of the product container having charging pot for binder adding, eye glass window and light glass.

Drive Mechanism For Beater :
  • Suitable HP 1440/2880 RPM DUAL Sped TEFC Motor to work on 415 V, 50 c/s 3 Phase AC supply line, mounted on MS plate.
  • Worm reduction gear box coupled to the motor through belt and pulley arrangement.
  • Epicyclic gearbox coupled to the motor through belt and EPICYCLIC gear train arrangement to achieve planetary motion.
  • Suitable HP 1440 RPM TEFC motor to work on 415V 3 phase 50 C/s AC supply line for High Shear Emulsifier. ( optional )
  • The above item are assembled on the top plate which is supported on a Cast iron sliding sleeve with MS gussets.
Salient Features :
  • All contact parts of the Bowl and Beater are made of SS 316.
  • Scrapping blades can also be provided.
  • Mixing bowl can be jacketed for Electric / Steam / Thermic.
  • Manual lifting arrangement for agitators up to 50 Lts, and Hydraulic Motorized lifting arrangements for capacities of 100 Lts and above.
  • The Mixing bowl is provided with Castor wheels and Locking arrangement for Easy handling and VJHSE option also provided
  • Effective beater design speeding up the process of starch preparation.
  • Surface finish of 0.3 Ra making the discharge of the binder paste easy.
  • Flush Bottom Ball Valve with a clear 4 opening making the flow ability easy.
  • Quick Release coupling with built in NRV installed on the machine.
Optional Features :
  • Ac Frequency Variable Drive
  • Mixing bowl with heating / cooling jacket and insulated.
  • No. of Mixing Blade : Single Blade/ Double blade/Triple Blade.
  • Type of Blade: Paddle Blade/ Anchor type/Hart Shape Blade
  • Centre located and top mounting high speed homogenizer.
Safety Features :
  • Emergency stop button
  • Limit switch at top lid
  • Over load protection by relay.
TECHNICAL SPECIFICATION:
GROSS CAPACITY WORKING CAPACITY LIFTING MOTOR H.P MAIN MOTOR H.P. RPM PLANET/BEATER SPACE REQUIRED H X L X B
30# 20 2 20-40/60-120 1220 X 640 X 520
65# 50 3 20-40/60-120 1500 X 900 X 600
125 100 3 20-40/60-120 1650 X 1020 X 650
230 200 1 5 18-36/54-108 2300 X 2100 X 1500
280 250 1 7.5 18-36/54-108 3000X2900X1400
375 350 1.5 10 12-24/36-72 2400X2300X1300
550 500 2 15 12-24/36-72 2700X2600X1250
675 600 2 15 12-24/36-72 3000X2800X1300