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Tray Dryer Supplier In Mumbai

Shashvath Tray Dryer has been developed e specially designed for drying of granules and food materials in pharmaceutical and food industries. It is used where the heat is applied directly to wet solids or liquid materials. We present our clients with our range of robust and accuracy Industrial Tray Dryers and Fluid Bed Dryer that is applicable for Pharmaceuticals, Chemicals, Food, Paints, Textiles and other industries.

GENERAL SPECIFICATION
1 CONSTRUCTION Our dryers will be of robust construction built on formed angles of 10 gauge sheet and suitable reinforced with angles and sections. The dryers internal and external walls are manufactured from 16 gauge thick mild steel sheets. The dryer will be insulated with minimum 75 mm thick glasswool insulation. The dryer will have a fresh air inlet through filter and an adjustable air outlet with a door at the front . The door will be explosion proof and will be locked with the help of spring loaded ball latches with suitable pressure. Door lips will have asbestos / rubber gasket to prevent leakages.
2 FINISHING The dryer will be treated with 2 coats of Zinc chromate primer followed by internally with high temperature heat resisting aluminium paint and externally with synthetic enamel paint with black borders.
We almost ensure to keep the high standard of our dryers by making them of robust construction and by using the best quality of raw materials with eye pleasing workmanship with uniform temperature.
3 ELECTRICAL HEATING Air inside the tray dryer will be heated by “U” tube air heaters each of 1000 watts. The heaters are fitted on the sides of the dryer to facilitate uniform heating. Maximum temperature attained inside the dryer will be 100/200/300’C and will be indicated by a dial thermometer fitted on the dryer . Temperature inside the dryer will be controlled by a thermostat over full range of heating load.
4 STEAM HEATING Air inside the dryer will be heated by two steam calorifier made out of mild steel pipes and tubes and suitably grooved by high conductive continuous galvanised fins. There will be two steam coils fitted diagonally opposite each to facilitate uniform and faster heating. Maximum temperature attained inside the dryer will be 100’C and will be indicated by a dial thermometer fitted on the dryer.
5 AIR CIRCULATION Air inside the dryer will be circulated by one/two heavy duty axial flow blowers fitted on shafts of ¾” / 1 ¼” dia and driven by ½ TEFC motors of suitable HP. With ISI mark through belt. The special design of the motor ensures uniform air circulation o that there is uniform air current over the entire charge loaded inside the Trolley inside the dryer. The working of the motor will be indicated by lamps in the control panel.
6 TROLLEY/RACK SYSTEM Models with 12 & 24 trays have a fixed rack system made out of mild steel angles. Model with 48 trays will have one trolley, Models with 96 trays will have 2 trolleys, models with 192 trays will have 4 trolleys and so on. Each trolley’s dimensions will be 840mm x 920mm x 1780mm . It will be made from MS angles and bars. Each trolley will have two fixed and two swivels wheels for movements.
7 TRAYS Trays will be manufactured from 16 or 18 gauge aluminium sheets. Its dimensions are 32” x 16” x 1 ¼” . Trays are also available in SS 304 / 316 , PP & FRP.
8 CONTROL PANEL Control panel will be fitted on the front of the dryer. It comprises of starter with overload relay, contactor, push buttons, thermostat, indicating lamps, connectors, etc. All components are wired up for connection with an earthing bolt.
Salient Features of Tray Dryer:
  • High quality, Efficient performance, Cost effective
  • Heater system for either pressurized hot water or diameter thermal fluid.
  • Solvent recovery system with condenser and receiver, vacuum pump and ancillaries, characteristics and dimensions depending on the drying processes
  • All contact parts made of SS 316 as PGMP standard.
  • Available in wide range models from 6 to 192 raise capacity
  • Design for uniform circulation of hot air in the drying chamber
  • Heating cold and fan motor having electrical inter locking for safety of heating elements
  • Fresh air inlet and outlet air flow can be adjusted with damper control valve
  • Electric/Steam/Thermic Fluid heating system.
Optional Features:
  • Heating system Electrical / Steam / Gas Heating.
  • Separate Inlet AHU with HEPA Filtration.
  • Perforated tray
  • Standard Painted Model.
Safety Features :
  • Automatic Temperature & controls, Process cycle controls
  • Overload relay Protection and Emergency stop button
TECHNICAL SPECIFICATION:
MODELS TD-12 TD-24 TD-48 TD-96 TD-192
Loading capacity 12 Trays 24 Trays< /td> 48 Trays 96 Trays 192 Trays
EXTERNAL DIMENSION IN MM 1370X530X940 1370X940X940 1980X1020X1880 3320X1900X1880 3320X1900X1880
INTERNAL DIMENSION IN MM 840X430X840 840X860X840 1020X930X1830 1960X930X1830 1960X930X1830
NO OF DOORS ONE ONE ONE TWO TWO
NO OF BLOWERS ONE TWO ONE TWO FOUR
NO OF MOTORS/HP 3PHASE 415 VOLTS 1/0.5 HP
3 PHASE 415 VOLTS
1/0.5 HP
3 PHASE 415 VOLTS
1/1 HP
3 PHASE 415 VOLTS
2/1 HP
3 PHASE 415 VOLTS
4/1 HP
3 PHASE 415 VOLTS
ELECTRICAL HEATING LOAD FOR 100’C/200’C/300’C 3KW/6/KW/9KW 6KW/9KW/12KW 9KW/15KW/18KW 15KW/21KW/27KW 36KW/42KW/48KW
STEAM HEATER NO OF COILS 1 1 1 2 2
STEAM CONSUMPTION 25 LBS/HR 45 LBS/HR 60 LBS/HR 80 LBS/HR 120 LBS/HR
INSULATION IN MM 100’C/200’C/300’C 50/75/75 50/75/75 50/75/75 50/75/75 50/75/75
NO OF TROLLEYS RACK SYSTEM RACK SYSTEM ONE TWO FOUR
TRAY SIZE 812X406X31 812X406X31 812X406X31 812X406X31 812X406X31
TROLLEY DIMENSION FIXED RACKS FIXED RACKS 840X960X1780 840X960X1780 840X960X1780